China Good quality Flange Coupling Flexible Pin and Bush Coupling

Product Description

Flexible Coupling, High Quality Jaw Coupling

 
Application: 
1.LT type shaft coupling with elastic sleeve and pin are widely used in various mechanical and hydraulic fields, can adapt positive and negative changeful start frequent occasions.
2.Printing machinery / Packing machinery / Wood-working machinery etc large-scale mechanical equipment.

Design feature:
1.Because of elastic sleeve distortion and the teeth clearance between ring holes of half-coupling,the coupling has some compensatory of relativity shir and isolation properties.
2.Working temperature is -20ºC~+70ºC.
3.The marking method of Keyway forms and shaft holes size must be in accord with GB/T3852-1997.

Basic Parameter And Main Dimension(GB/T4323-2002)

Type Nominal torque
N·m
Speed
rpm
Bore diameter (mm)
d1,d2,dz
Length of bore(mm) D A S Limited compensation Mass
kg
Rotary
Inertia
kg·m2
Y Type J,J1,Z Type Radial
mm
Angle
Iron Steel Iron Steel L L1 L   mm          
LT1 6.3 6600 8800 9 9 20 14   71 18 3 0.2 1°30´ 0.82 0.0005
10,11 10,11 25 17
12 12,14 32 20
LT2 16 5500 7600 12,14 12,14 32 20   80 18 3 0.2 1°30´ 1.20 0.0008
16 16,18,19 42 30 42
LT3 31.5 4700 6300 16,18,19 16,18,19 42 30 42 95 35 4 0.2 1°30´ 2.20 0.571
20 20,22 52 38 52
LT4 63 4200 5700 20,22,24 20,22,24 52 38 52 106 35 4 0.2 1°30´ 2.84 0.0037
25,28 62 44 62
LT5 125 3600 4600 25,28 25,28 62 44 62 130 45 5 0.3 1°30´ 6.05 0.012
30,32 30,32,35 82 60 82
LT6 250 3300 3800 30,35,38 32,35,38 82 60 82 160 45 5 0.3 1°00´ 9.57 0.571
40 40,42 112 84 112
LT7 500 2800 3600 40,42,45 40,42,45,48 112 84 112 190 45 5 0.3 1°00´ 14.01 0.055
LT8 710 2400 3000 45,48,50,55 45,48,50,55,56 112 84 112 224 65 6 0.4 1°00´ 23.12 0.1340
60,63 142 107 142
LT9 1000 2100 2850 50,55,56 50,55,56 112 84 112 250 65 6 0.4 1°00´ 30.69 0.2130
60,63 60,63,65,70,71 142 108 142
LT10 2000 1700 2300 63,65,70,71,75 63,65,70,71,75 142 108 142 315 80 8 0.4 1°00´ 61.40 0.660
80,85 80,85,90,95 172 132 172
LT11 4000 1350 1800 80,85,90,95 80,85,90,95 172 132 172 400 100 10 0.5 0°00´ 120.70 2.122
100,110 100,110 212 167 212
LT12 8000 1100 1450 100,110,120,125 100,110,120,125 212 167 212 475 130 12 0.5 0°00´
0°00´
210.34 5.39
13 252 202 252
LT13 16000 800 1150 120,125 120,125 212 167 212 600 180 14 0.6 0°00´ 419.36 11.58
130,140,150 130,140,150 252 202 252
160 160,170 302 242 302

NOTE:
1.Coupling weights in the sheet are calculated according to the minimum diameter and maximum length of the shaft hole.
2.Short overloading can not exceed 2 times rated normal torque.
3.Type of shaft holes, the lengths of L and L1 also can be produced as customer requirements.
4.Rotational inertia are similar value.

Product Show

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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flexible flange coupling

Contribution of Flexible Flange Couplings to Noise Reduction and Smooth Operation

Flexible flange couplings play a crucial role in reducing noise and ensuring smooth operation in mechanical power transmission systems. They achieve this through the following mechanisms:

  1. Vibration Damping: One of the primary functions of flexible flange couplings is to dampen vibrations that occur during operation. These couplings utilize materials with inherent damping properties, such as elastomers, to absorb and dissipate vibrations generated by rotating machinery. By reducing vibrations, flexible flange couplings help minimize noise and prevent potential resonance issues that can lead to equipment failure or increased wear.
  2. Misalignment Compensation: Flexible flange couplings are designed to accommodate both angular and axial misalignments between connected shafts. When shafts are misaligned, it can result in uneven forces and vibrations that contribute to noise and mechanical stress. By allowing some degree of misalignment, these couplings prevent rigid transmission of vibrations and reduce the impact of misalignment on connected machinery, resulting in smoother operation.
  3. Shock Absorption: In industrial applications where machinery encounters sudden shocks or impact loads, flexible flange couplings act as shock absorbers. The elastomeric or flexible elements of the couplings can absorb and dissipate energy from shocks, preventing it from propagating through the system. This shock absorption capability helps maintain stable and quieter operation, protecting components from damage caused by sudden loads.
  4. Reduced Backlash: Backlash refers to the slight play or movement that can occur in couplings when the rotational direction changes. Flexible flange couplings often exhibit minimal backlash due to their design and materials. This characteristic results in smoother engagement between the shafts during reversals, reducing noise and preventing jerky movements that could impact equipment performance.
  5. Smooth Torque Transmission: Flexible flange couplings efficiently transmit torque from one shaft to another while allowing for a certain degree of flexibility. This smooth transmission of torque prevents sudden torque spikes that could lead to noise generation and mechanical stresses.

By combining these features, flexible flange couplings contribute significantly to noise reduction and ensuring smooth and reliable operation of rotating machinery. Their ability to absorb vibrations, compensate for misalignments, and dampen shocks makes them essential components in various industrial applications, where noise reduction and smooth operation are critical for performance and safety.

flexible flange coupling

Flexibility of Retrofitting Flexible Flange Couplings for Improved Performance

Yes, flexible flange couplings can be retrofitted into existing systems to improve performance. Retrofitting is a cost-effective solution for upgrading older machinery or systems without the need for significant modifications or replacements.

Here are the key points to consider when retrofitting flexible flange couplings:

  • Compatibility: Before retrofitting, ensure that the selected flexible flange coupling is compatible with the existing system. Check the dimensions, torque capacity, and other specifications to ensure a proper fit and reliable performance.
  • Misalignment Compensation: Flexible flange couplings can accommodate misalignments, making them suitable for retrofitting into systems where misalignments may have occurred over time due to wear and tear or other factors. They can help restore proper alignment and improve system efficiency.
  • Vibration Reduction: If the existing system experiences excessive vibrations, retrofitting with flexible flange couplings can help dampen these vibrations and reduce the stress on components, leading to improved overall system performance and reliability.
  • Torque Transmission: Flexible flange couplings are designed to transmit high torques, which is beneficial for retrofitting into systems where torque requirements may have increased or changed since the original coupling was installed.
  • Installation: Retrofitting should be done carefully and by following the manufacturer’s guidelines. Proper installation ensures that the flexible flange coupling operates as intended and provides the desired performance improvements.
  • System Evaluation: Before retrofitting, evaluate the overall system to identify any potential issues that may need to be addressed. Retrofitting with flexible flange couplings can enhance performance, but it’s essential to ensure that other components are in good condition and suitable for continued operation.

Flexible flange couplings offer versatility and adaptability, making them a viable option for retrofitting into various mechanical systems. They can improve the system’s performance, reduce maintenance requirements, and extend the service life of the equipment.

However, it’s advisable to consult with coupling manufacturers or engineering experts to determine the best type and size of flexible flange coupling for the specific retrofitting application. They can provide valuable insights and recommendations to ensure a successful and effective retrofitting process.

flexible flange coupling

Accommodation of Misalignment and Vibration Damping in Flexible Flange Couplings

Flexible flange couplings are designed to accommodate misalignment and provide vibration damping during operation, making them suitable for various industrial applications. The following features enable these capabilities:

  • Elastomeric Flexibility: Flexible flange couplings often use elastomeric materials, such as rubber or polyurethane, as the flexible element. These materials offer excellent flexibility, allowing the coupling to compensate for both angular and parallel misalignment between the connected shafts. The elastomeric element deforms under misalignment, preventing excessive loads and stress on the shafts and other connected components.
  • Torsional Compliance: The elastomeric flexibility of the coupling also provides torsional compliance. During operation, the elastomer can twist and flex to absorb torsional vibrations and shocks generated by the connected machinery. This helps reduce the transmission of vibrations and prevents them from propagating throughout the system, leading to smoother and quieter operation.
  • Flange Design: The flanges of flexible flange couplings are typically designed with a series of bolts or screws that secure the elastomeric element between them. The design of the flanges allows for limited axial movement, enabling the coupling to compensate for axial misalignment. This is particularly beneficial in applications where there may be some axial movement or thermal expansion of the shafts.
  • Resilient Bushings: Some flexible flange couplings use resilient bushings or inserts within the flange bolt holes. These bushings add an extra layer of vibration damping and help minimize the transmission of shock loads from one shaft to another. The bushings also assist in absorbing radial and axial vibrations, contributing to smoother operation.
  • Balanced Design: Properly balanced flexible flange couplings minimize vibrations by ensuring that the center of mass coincides with the rotational axis. This helps prevent excessive vibrations due to uneven distribution of mass, which can occur during rotation at high speeds.

By accommodating misalignment and providing vibration damping, flexible flange couplings enhance the overall reliability and performance of mechanical systems. They help protect machinery from excessive loads and stresses, reduce wear and tear on components, and improve the service life of the entire system.

China Good quality Flange Coupling Flexible Pin and Bush Coupling  China Good quality Flange Coupling Flexible Pin and Bush Coupling
editor by CX 2024-05-10

flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

Please contact us for details.

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