China wholesaler Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling flange coupling

Product Description

Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling

Product Description

Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.

Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc

Coupling performance

1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.

How to select the appropriate coupling type

The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.

If you cannot determine the type, you can contact our professional engineer

Related products

 

Company Profile

 

Our Equipments

Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.

Machining equipments
Heat equipment

 

Our Factory
Application – Photos from our partner customers

Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p

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flange coupling

What Industries Commonly Use Flange Couplings for Power Transmission?

Flange couplings are widely used in various industries for power transmission due to their reliability and versatility. Some of the common industries where flange couplings are employed include:

1. Manufacturing: In manufacturing industries such as automotive, aerospace, electronics, and consumer goods, flange couplings are utilized in machinery and equipment to transmit power between different components.

2. Oil and Gas: The oil and gas industry often uses flange couplings in pumps, compressors, and turbines for power transmission in exploration, extraction, and refining processes.

3. Chemical and Petrochemical: Flange couplings are used in various equipment within the chemical and petrochemical industry, including mixers, agitators, and pumps, to transfer power efficiently.

4. Mining and Construction: Heavy-duty machinery in mining and construction applications relies on flange couplings to transmit power in demanding and challenging environments.

5. Power Generation: Power plants, including thermal, hydroelectric, and wind power facilities, use flange couplings in turbines, generators, and auxiliary systems for power transmission.

6. Marine: In the marine industry, flange couplings are utilized in propulsion systems, winches, and other equipment that requires power transmission in marine vessels.

7. Steel and Metal Processing: Steel mills and metal processing plants use flange couplings in various equipment, including rolling mills and conveyor systems.

8. Food and Beverage: The food processing and beverage industry use flange couplings in mixers, pumps, and conveyor systems to handle power transmission in hygienic environments.

9. Pharmaceutical: Pharmaceutical manufacturing equipment employs flange couplings for power transmission in processes such as mixing, granulation, and tablet compression.

10. Water and Wastewater: Flange couplings are used in water treatment plants and wastewater facilities to transfer power in pumps and other equipment.

These are just a few examples, and flange couplings are found in many other industries where reliable power transmission is essential for smooth operations.

flange coupling

Can Flange Couplings Be Used in Applications with High Shock and Impact Loads?

Yes, flange couplings are designed to handle high shock and impact loads in various industrial applications. Their robust construction and rigid design make them suitable for use in systems where sudden shocks and impacts are common.

The ability of flange couplings to withstand shock and impact loads is influenced by several factors:

1. Material Selection: Flange couplings are often made from high-strength materials, such as alloy steels or stainless steels, which provide excellent toughness and resistance to impact loads.

2. Robust Design: The design of flange couplings typically includes features like sturdy flanges and high-strength bolts that enhance their ability to withstand shocks and impacts.

3. Tolerance for Misalignment: Some flange couplings, such as flexible flange couplings, have the ability to accommodate slight misalignments between shafts. This flexibility helps absorb shocks and vibrations, reducing the impact on connected equipment.

4. Proper Installation: Proper installation and alignment are crucial for ensuring that flange couplings can handle shock and impact loads effectively. Precision alignment and the correct torque on the bolts prevent premature failures due to misalignment.

5. Application Considerations: When selecting a flange coupling for an application with high shock and impact loads, factors such as torque requirements, rotational speed, and the magnitude of the shock should be taken into account to choose the most suitable coupling type and size.

Overall, flange couplings are a reliable choice for systems where shock and impact loads are present. However, it is essential to consult with coupling manufacturers or engineering experts to ensure the proper selection and installation of the coupling for specific high-impact applications.

flange coupling

What is a flange coupling and how does it work?

A flange coupling is a type of rigid coupling used to connect two shafts together in a mechanical system. It consists of two flanges, one on each shaft, which are bolted together to form a solid and robust connection. Flange couplings are widely used in applications where precise alignment, high torque transmission, and zero backlash are critical.

The key components of a flange coupling include:

  • Flanges: The flanges are circular discs with holes around the perimeter for bolting them to the respective shaft ends. The flanges are made from materials such as steel, cast iron, or aluminum, depending on the application requirements.
  • Fasteners: High-strength bolts or studs with nuts are used to fasten the flanges together securely. The number and size of the bolts depend on the size and torque capacity of the coupling.
  • Gaskets: In some cases, gaskets or spacers are used between the flanges to provide insulation, prevent corrosion, or compensate for any slight misalignments between the shafts.

How a flange coupling works:

  1. The two shafts that need to be connected are brought together with their respective flanges facing each other.
  2. The flanges are aligned precisely to ensure that both shafts are in perfect axial alignment. Proper alignment is essential to prevent excessive loads on the bearings and to ensure efficient torque transmission.
  3. Once the flanges are aligned, high-strength bolts or studs are inserted through the holes in the flanges, and nuts are fastened tightly to hold the flanges together securely.
  4. The tight connection between the flanges creates a rigid joint between the shafts, allowing torque to be transmitted from one shaft to the other with minimal losses.
  5. Flange couplings are designed to have zero backlash, meaning there is no play or free movement between the shafts when the direction of rotation changes. This feature ensures precise and immediate power transmission between the connected shafts.

Flange couplings are commonly used in various industrial applications, including heavy machinery, pumps, compressors, and marine propulsion systems. They are preferred when a reliable, high-torque transmission with precise alignment is required. However, they do not offer flexibility to accommodate misalignment, which is a limitation compared to flexible couplings. Therefore, proper alignment during installation is critical to avoid premature wear and failure of the coupling and connected equipment.

China wholesaler Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling  flange couplingChina wholesaler Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling  flange coupling
editor by CX 2024-04-16

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flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible flange coupling

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