China Professional Flexible Design and Safety Push-in Quick Coupling for Trucks Brake System

Product Description

Flexible design and safety Push-in quick coupling for Trucks Brake System

 Automotive Pneumatic System Coupling
  Standards rubber has, in cooperation with leading commercial vehicle manufacturers, developed and produced an air coupling system based on composite material and brass.  pneumatic system coupling system is de- veloped for use with Polyamide and Hytrel tubing for the compressed air circuits on commercial vehicles, and is fulfilling all global requirements.

1.The carefully developed, matured and thoughtful  pneumatic system couplings sys- tem consists of the following elements:
• Push-in couplings 
•Swivels copper
•Bulkhead couplings 
• Building Blocks  
•Rotolock 
•Test Points  
•Hose nipples,hose connector
•Accessories 

2.This new generation of couplings, based on composite materials in combination with leading coupling technology. Brass components secure structural integrity in highly stressed areas.One global system, fulfilling different engineering philosophies within truck, bus, trailer, off-road applications.
Features & Benefits:
•Design flexibility
•Full releasability
•Integrated safety
•System cost reduction
•One global system
•Up to 83 % weight reduction

3. Application Field Photos Of Pneumatic System Coupling

About Standards Rubber
HangZhou Standards Rubber Products Co., Ltd Is a Highly Professional And Experienced Manufacturer Of Rubber Hoses In China. We Have Specialized In This Field Over 20 Years And Always Dedicated To The Producing Of Rubber Hoses In High Quality, With a Wide Range Of Demands From Multiple Industries, Including Engineering, Ocean, Mining, Chemicals Plastics, Transportation, Oil, Metallurgy,etc.

Our products include:
Rubber Hose:   hydraulic hose , industrial hose, hose fitting
Silicone hose:  food and medical grade silicone hose, auto silicone tube
PVC hose:  PVC layflat hose, PVC Helix Suction & Delivery Hose,
PVC Spiral Steel Wire Reinforced Hose,
PVC Fiber Braided Reinforced Hose
Automotive parts:  A/C Hose, fuel hose,brake hose system 

Our Service
1. OEM Manufacturing welcome: Product, Package… 

2. Sample order 

3. We will reply you for your inquiry in 24 hours.

4. after sending, we will track the products for you once every 2 days, until you get the products. When you got the goods, test them, and give me a feedback. If you have any questions about the problem, contact with us, we will offer the solve way for you.

Standards RubberService Overview
Standards rubber provides a full range of services to companies that need a reliable supply of custom rubber and plastic hose from China.
Our services accommodate all your needs in throughout designing sampling, testing, producing, quality controlling, certifying packaging warehousing, consolidating delivering and after-sales handing

Standards RubberFAQ
Q1. How do you ensure your product and service quality?
All our processes strictly adhere to ISO-9001 procedures. If the product does not work property as described, and the problem is proven to be caused by our side, we will provide exchange services for the same specific item. Also, Standards Rubber staffs will always be there for you if anything needed.

Q2. If we don’t find what we need on your website. What should we do? Do you make rubber hose as per customer’s specific requirements?
Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed requirements by email. We will check if we can develop them. We develop new models every year, and some of them may not yet be updated on our website. Or you can send us samples or drawing ,and we can develop the new models especially for you.

Q3. Can I buy 1 or 2 pieces of samples for testing before place bulk order?
Yes, we are pleased to send you samples to test the quality and performance. We are confident that once you get it in you hand. You will be very satisfied. Moreover, with our excellent service and competitive price. We believe that we will be your first choice for rubber hose.

Q4. How can I order and make payment?
Once clear your requirement and determined which product is ideal for you. We will send proforma invoice to you. You can pay via TT bank transfer, Western Union as you like!

Q5. If we find your bank account different as before, how should we respond?
Please don’t send payment and double check with us before arrange payment (Bank details will be listed in every piece of proforma invoice)

We sincerely welcome partners all over the world to visit us for CHINAMFG cooperation!
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flexible coupling

What are the key features to look for when purchasing a flexible coupling?

When purchasing a flexible coupling, several key features should be considered to ensure it meets the specific requirements of the application and provides reliable performance. The following are the key features to look for:

  • 1. Type of Coupling: There are different types of flexible couplings available, such as jaw couplings, beam couplings, bellows couplings, disc couplings, and more. Each type has its advantages and limitations, so choosing the right type depends on factors like misalignment compensation needed, torque capacity, and application requirements.
  • 2. Material: The material of the coupling is crucial for its durability and performance. Common materials include stainless steel, aluminum, steel, and various elastomers. Select a material that can withstand the environmental conditions, loads, and temperature ranges of the application.
  • 3. Size and Dimensions: Ensure that the coupling’s size and dimensions match the shaft sizes and available space in the system. Oversized or undersized couplings may lead to inefficiencies, misalignment, and reduced performance.
  • 4. Torque Rating: Consider the maximum torque the coupling can handle to ensure it can transmit the required power without failure or damage.
  • 5. Speed Rating: Check the coupling’s maximum rotational speed capability to ensure it can handle the desired operating speed without issues.
  • 6. Misalignment Compensation: Different couplings offer varying degrees of misalignment compensation, such as angular, parallel, and axial misalignment. Choose a coupling that can accommodate the expected misalignments in the system.
  • 7. Backlash: For precision applications, consider couplings with minimal or zero-backlash to prevent motion inaccuracies and ensure precise positioning.
  • 8. Operating Environment: Assess the environmental conditions, including temperature, humidity, dust, and chemical exposure, and select a coupling with suitable resistance to these factors.
  • 9. Maintenance: Decide whether maintenance-free couplings or those requiring periodic lubrication align better with the application’s requirements and maintenance schedule.
  • 10. Electrical Isolation: If required, choose couplings with electrical isolation features to prevent current flow between connected shafts.
  • 11. Dynamic Behavior: Evaluate the coupling’s dynamic performance, including resonance and damping characteristics, to ensure smooth operation under various loads and speeds.
  • 12. Application Compatibility: Verify that the selected coupling is suitable for the specific application, such as pumps, compressors, robotics, automation, or other industrial processes.

Summary: When purchasing a flexible coupling, consider factors such as the type of coupling, material, size, torque rating, speed rating, misalignment compensation, backlash, operating environment, maintenance, electrical isolation, dynamic behavior, and application compatibility. Careful consideration of these features will ensure that the coupling meets the demands of the application, provides reliable performance, and contributes to the overall efficiency of the mechanical system.

flexible coupling

What are the differences between single and double flexible coupling designs?

Single and double flexible couplings are two common designs used for power transmission in various mechanical systems. Here are the main differences between the two:

  • Design: The primary difference lies in their configuration. A single flexible coupling consists of one flexible element connecting two shafts, while a double flexible coupling, also known as a two-piece flexible coupling, uses two flexible elements with an intermediate shaft in between. The double flexible coupling resembles two single couplings connected in series.
  • Torsional Flexibility: Single flexible couplings typically provide greater torsional flexibility than double flexible couplings. The presence of an intermediate shaft in the double coupling design adds some rigidity and reduces the overall torsional flexibility of the system.
  • Compensation of Misalignment: Both single and double flexible couplings can compensate for angular and parallel misalignment between shafts. However, due to its additional flexible element, the double flexible coupling may have slightly better misalignment compensation capabilities.
  • Length and Space: Single flexible couplings are generally shorter in length compared to double flexible couplings. The double flexible coupling’s design requires additional space to accommodate the intermediate shaft, making it longer than the single coupling.
  • Shaft Separation: Single flexible couplings connect the two shafts directly without any intermediate components, while the double flexible coupling separates the shafts using an intermediate shaft. This shaft separation in the double design can be advantageous in certain applications.
  • Stiffness: The double flexible coupling tends to be slightly stiffer than the single flexible coupling due to the presence of the intermediate shaft, which may affect its ability to absorb vibrations and shock loads.
  • Application: Single flexible couplings are commonly used in various applications, including pumps, compressors, fans, and general power transmission systems. Double flexible couplings are often preferred in applications where a higher level of torsional stiffness is required, such as certain industrial machinery.

Both single and double flexible coupling designs have their advantages and are suitable for different types of machinery and power transmission requirements. The choice between the two depends on factors such as the specific application, the level of misalignment compensation needed, the available space, and the desired torsional flexibility for the system.

flexible coupling

How does a flexible coupling handle angular, parallel, and axial misalignment?

A flexible coupling is designed to accommodate various types of misalignment between two rotating shafts: angular misalignment, parallel misalignment, and axial misalignment. The flexibility of the coupling allows it to maintain a connection between the shafts while compensating for these misalignment types. Here’s how a flexible coupling handles each type of misalignment:

  • Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not collinear and form an angle with each other. Flexible couplings can handle angular misalignment by incorporating an element that can flex and bend. One common design is the “spider” or “jaw” element, which consists of elastomeric materials. As the shafts are misaligned, the elastomeric element can deform slightly, allowing the coupling to accommodate the angular offset between the shafts while still transmitting torque.
  • Parallel Misalignment: Parallel misalignment, also known as offset misalignment, occurs when the axes of the two shafts are parallel but not perfectly aligned with each other. Flexible couplings can handle parallel misalignment through the same elastomeric element. The flexible nature of the element enables it to shift and adjust to the offset between the shafts, ensuring continuous power transmission while minimizing additional stresses on the machinery.
  • Axial Misalignment: Axial misalignment, also called end-play misalignment, occurs when the two shafts move closer together or farther apart along their common axis. Flexible couplings can handle axial misalignment through specific designs that allow limited axial movement. For instance, some couplings use slotted holes or a floating member that permits axial displacement while maintaining the connection between the shafts.

By providing the capability to handle angular, parallel, and axial misalignment, flexible couplings offer several advantages for power transmission systems:

  • They help to prevent premature wear and damage to the connected equipment, reducing maintenance and replacement costs.
  • They minimize vibration and shock loads, enhancing the overall smoothness and reliability of the machinery.
  • They reduce the risk of equipment failure due to misalignment-induced stresses, improving the system’s operational life.
  • They allow for easier installation and alignment adjustments, saving time and effort during setup and maintenance.

Overall, flexible couplings play a crucial role in handling misalignment and ensuring efficient power transmission in various industrial applications.

China Professional Flexible Design and Safety Push-in Quick Coupling for Trucks Brake System  China Professional Flexible Design and Safety Push-in Quick Coupling for Trucks Brake System
editor by CX 2024-03-14

flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

Please contact us for details.

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