China Professional Aluminum CNC Machining Parts Service Custom High Quality Flange /Flush Mount Adapter Shaft Coupling flange coupling

Product Description

Products Description

Business Type
 

Factory & Manufacturer

Certificate
 

ISO9001:2008 and  TS16949

Service

CNC milling & turning , sheet metal fabrication, grinding, deburring, tapping, drilling, cutting, knurling,
laser marking, wire EDM, CAM programming and outsource service

 

 

Material

Stainless Steel: 303, 304, 304L, 316, 316L, etc…
Carbon Steel: 1018, 1045, 1144, 12L14, 1215…
Aluminum: 5052, 6061-T6, 6061-T4, 6082-T6, 6063-T6…
Brass and Copper: C3602, C3604, H62, C34000
Plastic: POM, PEEK, ABS, PA66, PP, PMMA etc…
Titanium and more…

Finish
 

sandblasting, anodizing, blackening, plating, polishing, coating, knurling and more

 

Equipment
 

CNC milling machine, CNC turning machine, auto lathe, grinding machine, tapping machine, drilling machine,
laser marking machine, WEDM machine, CMM machine and more.

Drawing Format

STEP, STP, GIS, CAD, PDF ,DWG ,DXF etc or samples.

Main Products

Stamping part,cnc machine part,spring,shaft,screw and etc.

Inspect Tool

micrometer, thread gauges, calipers, pin gauge, projector, CMM, altimeter and more.

Quality Control

100% inspection

Tolerance

+/-0.01mm ~ +/-0.001mm or as per client’s needs

Surface Roughness

Ra 0.1~3.2 or as per client’s needs

Additional Service

assembly, logo engraving, surface finish, special package etc.

Powerful manufacturers OEM customized stainless steel L-shaped mounting frame

Production Process

Company Profile

Our company was founded in October, 2000, specializing in the production of cnc milling auto lathe,
stamping parts, springs, shafts, screws, and other metal parts. Our main products modes are
designing and proofing based on customers’ drawings or samples.

Product packaging

Certificate

Our Advantages

1.Provide OEM/ODM service and assembling service,since 2000

2.Social responsibility audit passed

3.One-stop purchasing service:Stamping parts,CNC milling parts,CNC turning parts,auto lathe parts,Springs,Shafts,fastener etc.

4.With professional engineers team can help you for projects research and development(R&D). Meanwhile we can suggest
the most suitable material and manufacturing progresses for your products to save the cost and ensure the quality and usage.

5.Product certification:RoHS,HE report available

6.Management certification:ISO/9001:2008 and TS16949 Passed
 

FAQ

1.Q: Are you a manufacture or trading company?

A: We are a China Enterprises which has 16year-manufacturer in hardware products.

2.Q: Do you provide ODM/OEM service?
A: OEM / ODM is welcome, We got a professional and creative R&D team, and customized colors are optional. From the concept to finished goods, we do all ( design, prototype reviewing, tooling and production ) in the factory.

3.Q: Where is your factory located? How can I visit it?
A: Our factory is located in HangZhou, ZheJiang , HangZhou is the Closest city from HangZhou and HangZhou, hongkong. 1 hour from HangZhou and HangZhou by car. 1.5 hours flight from Hong Kong ( 1 hour by car+0.5 hour by boat ).

4.Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

5.Q: How can I get the sample? What’s the lead time?
A: Normally will be send in 7days. If need to open new Model, need another 10-15days more.

6.Q: What’s the lead time for mass production?
A: 20-25days after down payment confirmed, can be negotiable.

7.Q: If you make poor quality goods, will you refund our fund?
A: As a matter of fact, we wont take a chance to do poor quality products. Meanwhile, we manufacture goods quality products until your satisfaction.

8.Q: How long is your delivery time?
  A: Generally it is 5-10 days if the goods are in stock, or it is 15-30days if the goods are not in stock, it is according to quantity.

9.Q: Do you provide samples? is it free or extra?
  A: Yes, we can provide samples, but need few samples charge, we need custom to do.

10.Q: What is your terms of payment?
   A: Payment=1000 USD, 30% deposite, balance before delivery, 70% balance pay before delivery.

11.Q: How to order?
   (1) You send us drawing or sample;
   (2) We carry through project assessment;
   (3) We give you a design;
   (4) You think the design is ok;
   (5) We make the sample and send it to you;
   (6) You think the sample is good then place an order and pay us 30% deposite;
   (7) We start to make the product;
   (8) When the goods is done, we deliver it to HangZhou Xihu (West Lake) Dis.;
   (9) You pay us the balance after you see the B/L Copy;
   (10) The whole order is done, thank you!!!

How to contact us?

 

  Send your inquiry Details in the Below, Click “Send” Now……

 

 

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flange coupling

Flange Couplings in Corrosive or Harsh Environments

Flange couplings can be used in a wide range of environments, including corrosive or harsh conditions, depending on the material and coating used in their construction. The choice of material is a critical factor in determining the suitability of a flange coupling for such environments.

Materials:

Stainless steel flange couplings are commonly used in corrosive environments due to their high resistance to rust and corrosion. Stainless steel contains chromium, which forms a protective oxide layer on the surface, preventing the underlying metal from being exposed to corrosive elements.

In particularly aggressive or chemically harsh environments, super alloys or specialty materials like Hastelloy or Inconel may be used for flange couplings, providing even higher corrosion resistance and chemical stability.

Coatings:

In addition to material selection, certain coatings can further enhance the resistance of flange couplings to corrosive environments. For example, coatings like zinc plating or epoxy coatings can add an extra layer of protection against corrosion.

Sealing and Protection:

Flange couplings used in harsh environments may also incorporate specialized sealing elements to prevent the ingress of contaminants, moisture, or corrosive substances. Proper sealing can significantly extend the service life of the coupling and the connected equipment.

Regular Maintenance:

While flange couplings designed for harsh environments are built to withstand corrosive elements, regular maintenance is essential to ensure their optimal performance. Regular inspections, cleaning, and lubrication, as well as prompt replacement of any damaged components, are vital to maintaining the integrity and functionality of the coupling.

Application Considerations:

When using flange couplings in corrosive or harsh environments, it is essential to consider the specific requirements of the application. Factors such as the type and concentration of corrosive substances, temperature variations, and mechanical loads should be carefully assessed to select the most suitable flange coupling for the given environment.

Conclusion:

Flange couplings can be engineered to withstand corrosive and harsh environments by using appropriate materials, coatings, and sealing techniques. With proper selection, installation, and maintenance, flange couplings can provide reliable and durable performance in challenging industrial settings.

flange coupling

How Does a Flange Coupling Help in Power Transmission Efficiency?

A flange coupling plays a crucial role in improving power transmission efficiency in mechanical systems. It efficiently transfers power from one shaft to another while maintaining the alignment and minimizing energy losses. Here’s how flange couplings contribute to power transmission efficiency:

1. Direct Power Transfer: Flange couplings provide a direct connection between the driving and driven shafts, ensuring a solid and reliable power transfer without the need for intermediate components. This direct coupling minimizes power losses that can occur in systems with multiple components and connections.

2. Rigid and Precise Connection: Rigid flange couplings offer a precise and firm connection between shafts, minimizing angular and parallel misalignments. By reducing misalignment, energy losses due to friction and vibrations are minimized, leading to more efficient power transmission.

3. Absence of Slippage: Flange couplings are designed to provide a secure and non-slip connection between shafts. Unlike some other coupling types that might experience slippage under heavy loads or during acceleration, flange couplings maintain constant power transmission without loss of torque.

4. High Load-Carrying Capacity: Flange couplings are capable of handling high torque and axial loads, making them suitable for heavy-duty applications. The ability to handle these loads without deformation ensures efficient power transmission even in demanding industrial settings.

5. Minimal Maintenance: Flange couplings are generally low-maintenance components. Once properly installed, they require minimal attention, reducing downtime and enhancing overall system efficiency.

6. Balancing and Vibration Damping: Some flange coupling designs, such as flexible and torsionally flexible couplings, provide additional benefits like vibration damping and torsional flexibility. These features help to absorb shocks and vibrations, ensuring a smoother power transmission and protecting connected equipment from damage.

7. Selection of Appropriate Flange Type: Choosing the right type of flange coupling for a specific application is crucial for optimal power transmission efficiency. Different flange designs offer varying levels of flexibility and alignment capabilities, allowing engineers to select the most suitable coupling based on the system requirements.

In summary, flange couplings facilitate efficient power transmission by maintaining alignment, reducing energy losses, and providing a robust and reliable connection between shafts. Properly selected and installed flange couplings help improve the overall efficiency and performance of mechanical systems.

flange coupling

Are There Any Safety Considerations When Using Flange Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using flange couplings in rotating machinery. Flange couplings are an essential component in many industrial applications, but their use in rotating machinery can present certain hazards that need to be addressed. Below are the key safety considerations:

1. Guarding: It is crucial to have appropriate guarding around the flange coupling to prevent accidental contact with rotating parts. Guards should be designed and installed to prevent access to the coupling during operation and maintenance, reducing the risk of entanglement or other accidents.

2. Lockout/Tagout Procedures: Before performing any maintenance or inspection on machinery with flange couplings, lockout/tagout procedures must be followed. This ensures that the equipment is isolated from its power source and cannot be accidentally energized while personnel are working on it.

3. Proper Installation and Alignment: Flange couplings should be correctly installed and aligned according to the manufacturer’s guidelines. Improper installation can lead to misalignment, increased vibrations, and potential coupling failure, which may pose safety risks to personnel and equipment.

4. Material Compatibility: Ensure that the material used for the flange coupling is suitable for the specific application, taking into account factors such as the type of fluid or environment the coupling will be exposed to. Incompatible materials may lead to corrosion or mechanical failure, affecting safety.

5. Regular Inspection and Maintenance: Scheduled inspections and maintenance are crucial to detect any signs of wear, damage, or misalignment in the flange coupling. Addressing issues promptly can prevent unexpected failures and reduce the risk of accidents.

6. Load Capacity: Flange couplings should be selected based on the anticipated load and torque requirements of the application. Using a coupling with inadequate load capacity may lead to premature failure and safety hazards.

7. Training and Awareness: Personnel working with rotating machinery and flange couplings should receive appropriate training on safety procedures and potential hazards. Awareness of safe working practices is essential for preventing accidents and injuries.

8. Temperature and Environment: Consider the operating temperature and environmental conditions when selecting a flange coupling. Extreme temperatures or harsh environments may affect the coupling’s performance and safety.

9. Emergency Stop Procedures: Machinery with flange couplings should have emergency stop procedures in place to quickly shut down the equipment in case of an emergency or abnormal operation.

10. Compliance with Regulations: Ensure that the use of flange couplings complies with relevant safety regulations and industry standards.

By addressing these safety considerations, users can minimize the risks associated with flange couplings in rotating machinery and create a safer working environment for personnel and equipment.

China Professional Aluminum CNC Machining Parts Service Custom High Quality Flange /Flush Mount Adapter Shaft Coupling  flange couplingChina Professional Aluminum CNC Machining Parts Service Custom High Quality Flange /Flush Mount Adapter Shaft Coupling  flange coupling
editor by CX 2024-02-26

flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible flange coupling

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