China manufacturer Flange Motor Guide Shaft Coupling Connector Shaft Accessory DIY RC Mode flange coupling

Product Description

 

Product Description

 

The product has a compact structure, a compact body, and is made of iron. It is not easy to rust after galvanizing treatment, and has undergone heat treatment and electroplating, with toughness and insulation. High strength, high precision, durability, smooth surface, no burrs, good practicality, small screw hole 180 degree design, easy to install and replace.
Flange nut is a type of nut with a wide flange at 1 end, used as an integral non rotating washer and widely used for connecting car model shafts. Exquisite and practical, with high structural strength and firmness. The perfect accessory for RC model motors.

 

 

 

 

 

Specification and model

Shaft aperture D1

Shaft aperture D2

outside  diameter

entire length

( mm )

( mm )

( mm )

( mm )

 

190802

2

2

19

9

190803

3

3

19

9

221

4

4

22

10.5

221

5

5

31

13

 

 

 

Due to too many product specifications and models, they cannot be displayed 1 by 1 on the front desk. Specific specifications are required
The model can be consulted with customer service.

Detailed Photos

 

Full length sample drawing, sample processing, and customization of various irregular parts
Due to product specifications, production process, order quantity, and product requirements
Due to differences and fluctuations in raw materials, product prices may randomly vary significantly
Distance: The price of our company’s products varies with the price of raw materials and the level of drawing technology
Transformation. So the product prices we have marked are for reference only, in order to obtain accurate quotes
Price, please contact our customer service personnel for understanding.

Our Advantages

Customization process:
Scheme design – Product sampling – Scheme confirmation – Sample confirmation – Batch production – Quality inspection and shipment

Company Profile

Certifications

 

FAQ

system certification:
ISO 9 , GMP , BSCI , BRC , SA 8000 , QHSE , HACCP , BS 25999-2 , ISO 13485 , EICC , ANSI/ESD , SEDEX , ISO 22000 , AIB , WRAP , GAP , ASME , ISO 29001 , BREEAM , HQE , SHE Audits , IFS , QSR , ISO 50001 , LEED , PAS 28000 , FSC , ISO 10012 , ISO 17571
Industrial Belt:
HangZhou Steel Wire
Company English Name:
ZheJiang HHangZhou Fastener Co., Ltd.

Country/Region:
China
Province/City/District/County:
ZheJiang , HangZhou, HangZhou
address:
Xilai Town, HangZhou City, ZheJiang Province, HangZhou, ZheJiang , China

zip code:
214500
ownership type:
Limited Company
registered capital:
10000000 RMB
site area:
101~500 square meter

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flange coupling

What Role Does a Flange Coupling Play in Reducing Downtime and Maintenance Costs?

A flange coupling plays a crucial role in reducing downtime and maintenance costs in mechanical systems. Here are the key ways it contributes to these benefits:

  • Misalignment Compensation: Flange couplings can accommodate a certain degree of misalignment between the shafts, both angular and parallel. By allowing for misalignment, the coupling reduces the chances of mechanical failures caused by rigid connections. This flexibility minimizes stress and wear on the connected equipment and helps prevent unexpected downtime due to alignment issues.
  • Vibration Damping: Flange couplings with flexible elements, such as elastomeric inserts, help dampen vibrations in the system. By absorbing and dissipating vibration forces, the coupling protects the equipment from excessive vibrations that could lead to component failure and unplanned downtime.
  • Shock Load Absorption: In some applications, sudden shock loads or torque spikes can occur. Flange couplings with flexible elements have a certain shock-absorbing capacity, which prevents damage to the machinery and reduces the likelihood of unplanned downtime caused by sudden impact loads.
  • Easy Maintenance and Inspection: Flange couplings are designed for easy installation, maintenance, and inspection. They usually consist of fewer parts and are accessible for visual inspections and lubrication. This ease of maintenance allows for quick identification of any wear or misalignment issues, enabling timely corrective actions to avoid costly breakdowns.
  • Long Service Life: Flange couplings are typically constructed from durable materials that can withstand demanding operating conditions. When properly selected and maintained, they offer a long service life with minimal wear and replacement requirements. This longevity contributes to reduced maintenance costs and fewer replacement expenses over the equipment’s lifetime.
  • Cost-Effective Design: Flange couplings are available in a variety of materials and configurations, offering cost-effective solutions for power transmission needs. Their relatively simple design and easy installation further contribute to cost savings during the initial setup and routine maintenance.

Overall, a well-chosen and properly maintained flange coupling enhances the reliability and efficiency of mechanical systems, reducing downtime, and lowering maintenance costs in industrial applications.

flange coupling

What Role Does a Flange Coupling Play in Minimizing Wear and Tear on Connected Components?

A flange coupling plays a critical role in minimizing wear and tear on connected components in rotating machinery. It accomplishes this by effectively transmitting torque between two shafts while accommodating misalignment and reducing the transmission of shock and vibration. Here’s how a flange coupling achieves these benefits:

  • Misalignment Compensation: Flange couplings are designed to accommodate both angular and parallel misalignment between the shafts they connect. As machinery operates, shafts may experience slight misalignment due to thermal expansion, manufacturing tolerances, or other factors. The flexible nature of certain flange coupling designs allows them to compensate for these misalignments, preventing excessive stress on connected components that could lead to wear.
  • Shock and Vibration Damping: Flange couplings help dampen shock and vibration during machinery operation. When a machine experiences sudden impacts or vibrations, the flexibility of some flange coupling types absorbs and disperses these forces. By reducing the transfer of shocks and vibrations to the connected components, flange couplings protect the machinery from excessive stress and premature wear.
  • Smooth Torque Transmission: Flange couplings provide a smooth and reliable means of transmitting torque from one shaft to another. The secure connection between the two shafts ensures that torque is efficiently transmitted without slippage or sudden jolts. This smooth torque transmission helps prevent unnecessary wear on the shafts and other connected components.
  • Reduced Maintenance: By minimizing wear and tear on connected components, flange couplings contribute to reduced maintenance requirements. When components experience less stress and wear, their lifespan is extended, resulting in fewer maintenance interventions and decreased downtime for repairs or replacements.
  • Protection Against Overloads: In cases of sudden overloads or torque spikes, flange couplings can act as a safety feature by allowing some degree of slippage or disengagement. This protects the connected machinery from potential damage caused by excessive loads.

In summary, a flange coupling’s ability to compensate for misalignment, dampen shocks and vibrations, provide smooth torque transmission, and protect against overloads makes it a crucial component in minimizing wear and tear on connected machinery. By choosing the appropriate flange coupling design for a specific application, engineers can enhance the reliability and longevity of the entire system while reducing maintenance and downtime costs.

flange coupling

Advantages of Flange Couplings in Mechanical Systems

Flange couplings offer several advantages in mechanical systems, making them a popular choice for connecting shafts in various applications:

  • High Torque Transmission: Flange couplings provide a rigid and secure connection between shafts, allowing for efficient transmission of high torque without slippage or power loss.
  • Precise Alignment: Proper alignment of flange couplings ensures that the connected shafts are in perfect axial alignment, reducing the risk of excessive bearing loads and increasing the longevity of the machinery.
  • Zero Backlash: Flange couplings have no play or free movement between the shafts, resulting in immediate torque transmission and precise motion control, especially in applications requiring precise positioning.
  • Robust and Durable: Flange couplings are typically made from high-quality materials such as steel, cast iron, or aluminum, providing excellent durability and resistance to wear and corrosion.
  • Wide Range of Sizes and Torque Capacities: Flange couplings are available in various sizes and configurations, allowing them to be used in a wide range of applications with different torque requirements.
  • Simple Installation: Installing flange couplings is relatively straightforward, requiring alignment and fastening of the flanges with bolts and nuts.
  • Wide Application Range: Flange couplings are used in various industries, including heavy machinery, pumps, compressors, marine propulsion, and power generation equipment.
  • Suitable for High-Speed Applications: Flange couplings can handle high rotational speeds, making them suitable for applications requiring high-speed power transmission.
  • Minimal Maintenance: Once properly installed, flange couplings require minimal maintenance, reducing downtime and operational costs.

Despite their advantages, flange couplings also have some limitations. They lack the ability to compensate for misalignment like flexible couplings, which can lead to increased stress on bearings and other components if not correctly aligned. Additionally, the rigid nature of flange couplings means they may not be suitable for applications where shaft misalignment is common or where shock and vibration absorption is required.

Overall, flange couplings are a reliable and robust choice for mechanical systems, particularly in applications demanding high torque transmission and precise shaft alignment. Proper installation and maintenance are crucial to ensure optimal performance and longevity of both the coupling and the connected machinery.

China manufacturer Flange Motor Guide Shaft Coupling Connector Shaft Accessory DIY RC Mode  flange couplingChina manufacturer Flange Motor Guide Shaft Coupling Connector Shaft Accessory DIY RC Mode  flange coupling
editor by CX 2024-02-08

flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

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