China best Customized Die Casting or CNC Processing Aluminum Flange Coupling for Industry Applications flange coupling

Product Description

Customized Die Casting or CNC Processing Aluminum Flange Coupling For Industry Applications

Advantages:
1. Free design and free sample.
2. CHINAMFG NDA.
3. ISO Certificated with the strict quality control system.
4. 13 Years OEM&ODM Die Casting experience.
5. Good at spoken english and phone call communication.
6. One stop solution and drop shipment for online sellers.
 

Product Description

  

Custom Die Casting Parts

Mold Material

SKD61, H13

Mold Cavity

Single or multiple

Mold Life Time

50K times

Product Material

1) Aluminum alloy ADC10, ADC12, A360, A380, A413, A356

2) Zinc alloy 3#, 5#, 8#

Surface Treatment

1) Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating, Spray coating, Anodizing

2) Polishing+ zinc plating/chrome plating/pearl chrome plating/nickel plating/copper plating

Process

Drawing & Samples→Mould making→ Die casting  →  Deburring  
→ Drilling and threading →  CNC Machining  → Polishing  →  Surface treatment 
→  Assembly  →  Quality inspection  →  Packing →Shipping

Size

According to customers’ drawings or samples

Casting Machine

Die casting machine 88 ton/280 ton/400 ton/500 ton/800 ton/1250 ton 

Drawing Format

step, dwg, igs, pdf

Certificates

ISO 9001:2015

Payment Term

T/T,L/C, Western union

QC system

100% inspection before package or one by one

Monthly capacity

50,000pcs

Lead time

10~25working days according on quantity

Application

1) Led light housing & Led Heatsink

2) Auto & Motorcycle & Bicycle parts

3) Furniture accessories

4) Solar energy

5) Pump housing

6) Mechanical parts

7) Diecasting kitchen utensils

Products show

 

Services

Papler Industry provides custom service of  CNC machining, mould manufacturing, die casting, metal stamping, plastic injection molding and rubber molding. Our experience range from simple design to challenging technical parts.

Company Profile

Workshops and Equipments

Cooperating Customers

 

Packaging & Shipping

FAQ

1. Q:Where can I get product&price information?
   A:Send us e-mail , we will contact you as we receive your mail.

2. Q: How soon can I get samples?
    A: Depending on your specific project, it usually takes 10 to 20 days.

3. Q:How to enjoy the OEM services?
    A:Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.  

4. Q:Can you make machining parts based on our samples?
     A:Yes, we can make measurement based on your samples to make drawings for machining parts making.

5. Q: Is it possible to know how are my products going on without visiting your company?
    A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
 

flange coupling

What Industries Commonly Use Flange Couplings for Power Transmission?

Flange couplings are widely used in various industries for power transmission due to their reliability and versatility. Some of the common industries where flange couplings are employed include:

1. Manufacturing: In manufacturing industries such as automotive, aerospace, electronics, and consumer goods, flange couplings are utilized in machinery and equipment to transmit power between different components.

2. Oil and Gas: The oil and gas industry often uses flange couplings in pumps, compressors, and turbines for power transmission in exploration, extraction, and refining processes.

3. Chemical and Petrochemical: Flange couplings are used in various equipment within the chemical and petrochemical industry, including mixers, agitators, and pumps, to transfer power efficiently.

4. Mining and Construction: Heavy-duty machinery in mining and construction applications relies on flange couplings to transmit power in demanding and challenging environments.

5. Power Generation: Power plants, including thermal, hydroelectric, and wind power facilities, use flange couplings in turbines, generators, and auxiliary systems for power transmission.

6. Marine: In the marine industry, flange couplings are utilized in propulsion systems, winches, and other equipment that requires power transmission in marine vessels.

7. Steel and Metal Processing: Steel mills and metal processing plants use flange couplings in various equipment, including rolling mills and conveyor systems.

8. Food and Beverage: The food processing and beverage industry use flange couplings in mixers, pumps, and conveyor systems to handle power transmission in hygienic environments.

9. Pharmaceutical: Pharmaceutical manufacturing equipment employs flange couplings for power transmission in processes such as mixing, granulation, and tablet compression.

10. Water and Wastewater: Flange couplings are used in water treatment plants and wastewater facilities to transfer power in pumps and other equipment.

These are just a few examples, and flange couplings are found in many other industries where reliable power transmission is essential for smooth operations.

flange coupling

How Does a Flange Coupling Help in Power Transmission Efficiency?

A flange coupling plays a crucial role in improving power transmission efficiency in mechanical systems. It efficiently transfers power from one shaft to another while maintaining the alignment and minimizing energy losses. Here’s how flange couplings contribute to power transmission efficiency:

1. Direct Power Transfer: Flange couplings provide a direct connection between the driving and driven shafts, ensuring a solid and reliable power transfer without the need for intermediate components. This direct coupling minimizes power losses that can occur in systems with multiple components and connections.

2. Rigid and Precise Connection: Rigid flange couplings offer a precise and firm connection between shafts, minimizing angular and parallel misalignments. By reducing misalignment, energy losses due to friction and vibrations are minimized, leading to more efficient power transmission.

3. Absence of Slippage: Flange couplings are designed to provide a secure and non-slip connection between shafts. Unlike some other coupling types that might experience slippage under heavy loads or during acceleration, flange couplings maintain constant power transmission without loss of torque.

4. High Load-Carrying Capacity: Flange couplings are capable of handling high torque and axial loads, making them suitable for heavy-duty applications. The ability to handle these loads without deformation ensures efficient power transmission even in demanding industrial settings.

5. Minimal Maintenance: Flange couplings are generally low-maintenance components. Once properly installed, they require minimal attention, reducing downtime and enhancing overall system efficiency.

6. Balancing and Vibration Damping: Some flange coupling designs, such as flexible and torsionally flexible couplings, provide additional benefits like vibration damping and torsional flexibility. These features help to absorb shocks and vibrations, ensuring a smoother power transmission and protecting connected equipment from damage.

7. Selection of Appropriate Flange Type: Choosing the right type of flange coupling for a specific application is crucial for optimal power transmission efficiency. Different flange designs offer varying levels of flexibility and alignment capabilities, allowing engineers to select the most suitable coupling based on the system requirements.

In summary, flange couplings facilitate efficient power transmission by maintaining alignment, reducing energy losses, and providing a robust and reliable connection between shafts. Properly selected and installed flange couplings help improve the overall efficiency and performance of mechanical systems.

flange coupling

Can Flange Couplings Handle Misalignment Between Shafts?

Flange couplings are designed to handle a limited amount of misalignment between shafts. However, their ability to accommodate misalignment is more limited compared to flexible couplings.

The misalignment that flange couplings can tolerate is typically in the form of angular misalignment and axial misalignment. Angular misalignment occurs when the axes of the two shafts are not perfectly aligned, causing the flanges to be at an angle to each other. Axial misalignment, on the other hand, refers to the displacement of one shaft along its axis with respect to the other shaft.

It is essential to note that excessive misalignment can lead to increased stress on the coupling and connected equipment. Flange couplings may not be suitable for applications with significant misalignment requirements.

For applications that involve substantial misalignment or require flexibility to accommodate misalignment, flexible couplings are more appropriate. Flexible couplings, such as elastomeric or jaw couplings, can handle both angular and axial misalignment more effectively than rigid flange couplings.

In summary, while flange couplings can handle some degree of misalignment, their primary strength lies in their ability to transmit high torques and withstand heavy loads in more rigidly aligned shaft arrangements. When dealing with misalignment-sensitive systems, it is best to consider flexible coupling options to ensure optimal performance and prevent premature wear on the equipment.

China best Customized Die Casting or CNC Processing Aluminum Flange Coupling for Industry Applications  flange couplingChina best Customized Die Casting or CNC Processing Aluminum Flange Coupling for Industry Applications  flange coupling
editor by CX 2023-10-06

flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible flange coupling

Recent Posts