China Best Sales CNC Turning Stainless Steel Flange Sleeve Bushings Full Coupling flange coupling

Product Description

Product Details

 

Product Name Socket-welded Full Coupling
Material Stainless steel: 201,TP304,TP316, TP304L, TP316L, 304L, 316L, TP321, TP310S, 904L etc.            
Carbon steel: A105, Q234, Q235, X52, F60,F70, Y60, Y70 etc.
Duplex steel: 2205(S31803), S32205, 2507(S2750),  S3276 etc.
Other special: C70600, 254MO
Connection Socket Welding
Size 1/8″, 1/4″, 3/8″, 1/2″, 3/4″, 1″, 1-1/4″, 1-1/2″, 2-1/2″, 3″, 4 ” etc
Standard ASME, ANSI, MSS-SP, GB etc
Application Pipe lines connection of water, steam, air, gas, oil etc
Technics Forged, Casting

 
Socket Welding

DN Nom Pipe Size       B2 C1 D2 E2 J (Min)
Avg Min

3000LB
6 1/8 10.8 3.18 3.18 6.9 6.5 9.5
8 1/4 14.2 3.78 3.30 9.3 6.5 9.5
10 3/8 17.6 4.01 3.50 12.6 6.5 9.5
15 1/2 21.8 4.67 4.09 15.8 9.5 9.5
20 3/4 27.2 490 4.27 21.0 9.5 12.5
25 1 33.9 5.69 4.98 26.7 12.5 12.5
32 1-1/4 42.7 6.07 5.28 35.1 12.5 12.5
40 1-1/2 48.8 6.35 5.54 40.9 12.5 12.5
50 2 61.2 6.93 6.04 52.5 19.0 16.0
65 2-1/2 73.9 8.76 7.67 62.7 19.0 16.0
80 3 89.8 9.52 8.3 78.0 19.0 16.0
100 4 115.2 10.69 9.35 102.3 19.0 19.0
6000LB
6 1/8 10.8 3.96 3.43 4.0 6.5 9.5
8 1/4 14.2 4.60 4.01 6.4 6.5 9.5
10 3/8 17.6 5.03 4.37 9.2 6.5 9.5
15 1/2 21.8 5.97 5.18 11.8 9.5 9.5
20 3/4 27.2 6.96 6.04 15.6 9.5 12.5
25 1 33.9 7.92 6.93 20.7 12.5 12.5
32 1-1/4 42.7 7.92 6.93 29.5 12.5 12.5
40 1-1/2 48.8 8.92 7.80 34.0 12.5 12.5
50 2 61.2 10.92 9.50 42.9 19.0 16.0
9000LB
15 1/2 21.8 9.35 8.18 6.4 9.5 9.5
20 3/4 27.2 9.78 8.56 11.1 9.5 12.5
25 1 33.9 11.8 9.96 15.2 12.5 12.5
32 1-1/4 42.7 12.14 10.62 22.8 12.5 12.5
40 1-1/2 48.8 48.8 12.70 11.12 28.0 12.5
50 2 61.2 13.84 12.12 38.2 19.0 16.0

 

Our Advantages

01. Customization

Get a perfect, custom pipe coupling

 

 

02. Advanced Technique

Mature and advanced equipment and professional test engineers ensure high quality products

03. Excellent Quality

Real material with uniform wall thickness
Smooth surface
Strong tensile strength
Corrosion resistance
Long-term use

 

 

Appilcation

Transportation

About Us

      Founded in 2571, our company, HangZhou Dejia Special Steel Co., Ltd is specialized in producing various products such as elbows, tees, reducers, caps, flanges and valves. We can produce products according to National standard, American standard etc. It’s our feature that we can produce products of any size ad per customers’ special demands.

     Our company CHINAMFG on honesty, continuity and transparency with our clients. We would like to cooperate with global customers and make the good protection project in world market.

    Why choose our company? We features scientific and rational design, advanced production process, quality manufacturing materials,  comprehensive security protection and first-class after-sales service.

FAQ

Q: What are your main products?
A: We specialize in producing a wide range of valves, elbows, flanges, Tee, Cross, gaskets etc.

Q: How long is your delivery time?
A:Usually it’s 15-30 days all the best or it’s more than 30 days according to the quantity.

Q: Do you provide samples? Free or charge?
A:Yes, we’d like to offer you samples but you have to cough up dough for shipping.

Q: How do you guarantee the quality of your products?
A: Before mass production, a few products made by our engineers for conduct tests. All products must be checked before shipping.

Q: How about your service?
A: Xihu (West Lake) Dis.g to the concept of ” Service Supremacy”, we have pre-sale service, on-purchase service and after-sales service.

Q: About packing?
A: Depending on the properties of the product, choose its appropriate packaging to protect the item from damage and allow you to purchase at ease.

Q: About color difference?
A:  All products are shot in real objects, and there will be a slight degree of color difference between the real thing and the picture due to the shooting light, the color value bias of the display, and the individual’s understanding of color. Colour is subject to the goods received.

Q: What size can your company produce?
A: We have all the common sizes on the market. In addition, we can also customize according to your needs, whether its size or material.

flange coupling

Proper Installation and Alignment of Flange Couplings

Installing and aligning a flange coupling properly is crucial to ensure its optimal performance and to prevent premature wear or failure. Here are the steps to follow for a successful installation:

  1. Prepare the Components: Before starting the installation, ensure that all the components, including the flange coupling, shafts, and fasteners, are clean and free from dirt or debris. Inspect the coupling for any visible damage or defects.
  2. Check Shaft Alignment: Verify the alignment of the shafts before installing the flange coupling. Misalignment can lead to increased stresses on the coupling and other connected equipment.
  3. Use Proper Lubrication: Apply the recommended lubricant to the contact surfaces of the flange coupling. Proper lubrication reduces friction and wear, enhancing the coupling’s lifespan.
  4. Align the Flange Coupling: Position the flange coupling between the shafts and ensure that the bolt holes are aligned with the corresponding holes in the shafts.
  5. Insert Fasteners: Insert the bolts or screws through the bolt holes and hand-tighten them. Avoid fully tightening any fasteners at this stage.
  6. Check Runout: Measure the runout of the coupling during rotation to verify that it is within acceptable limits. Excessive runout indicates a misaligned coupling.
  7. Properly Torque Fasteners: Using a torque wrench, tighten the fasteners in a cross-pattern to the manufacturer’s recommended torque values. This ensures even distribution of the load and prevents distortion of the flange coupling.
  8. Recheck Alignment: After torquing the fasteners, recheck the shaft alignment to ensure it has not shifted during the tightening process.
  9. Inspect the Assembly: Conduct a final visual inspection of the installed flange coupling and surrounding components to verify that everything is properly aligned and secured.
  10. Perform Test Run: Run the equipment with the newly installed flange coupling under no-load conditions initially to check for any unusual vibrations or noises.
  11. Monitor Performance: During the initial operation and throughout regular use, monitor the flange coupling’s performance and check for signs of wear, misalignment, or other issues.

Professional Installation: If you are unsure about the installation process or need to install a flange coupling in a complex system, consider seeking assistance from a qualified professional or coupling manufacturer’s technical support team. Proper installation is essential for ensuring the long-term reliability and performance of the flange coupling and the connected equipment.

flange coupling

Can Flange Couplings Be Used in Heavy-Duty Applications Such as Mining and Construction?

Yes, flange couplings can be used in heavy-duty applications such as mining and construction, where they are often employed to transmit power between large machinery and equipment. Flange couplings are designed to handle high torque and axial loads, making them suitable for these demanding industries. Here are some reasons why flange couplings are well-suited for heavy-duty applications:

1. High Load Capacity: Flange couplings are engineered to provide high load-carrying capacity, making them ideal for heavy machinery used in mining and construction. They can efficiently transfer power between components with large torque requirements, such as conveyors, crushers, and excavators.

2. Tolerance to Misalignment: Heavy-duty equipment may experience misalignment due to uneven loading, vibrations, or other factors. Flange couplings can accommodate certain degrees of misalignment, reducing stress on connected components and preventing premature wear or failure.

3. Durability and Strength: In mining and construction, equipment is subjected to harsh conditions, impacts, and vibrations. Flange couplings are typically made from robust materials like steel or cast iron, providing exceptional strength and durability to withstand the rugged environments encountered in these industries.

4. Easy Maintenance: While heavy-duty applications may expose equipment to extreme conditions, maintenance and downtime should be minimized. Flange couplings are designed to be relatively easy to install and maintain, ensuring that machinery can quickly get back to work after routine maintenance or repairs.

5. Various Flange Designs: Flange couplings come in different designs, including rigid, flexible, and torsionally flexible variations. This allows engineers to select the most appropriate type for the specific needs of mining and construction equipment.

However, it is crucial to consider factors such as the specific load requirements, operating conditions, and alignment precision when choosing flange couplings for heavy-duty applications. Proper installation, regular inspection, and adherence to recommended maintenance schedules are essential to ensure the reliable performance and extended service life of the flange couplings in mining and construction equipment.

flange coupling

Can Flange Couplings Accommodate High Torque and High-Speed Applications?

Yes, flange couplings are designed to accommodate both high torque and high-speed applications. They are capable of transmitting significant amounts of torque between shafts while maintaining stable and efficient power transmission. The ability to handle high torque and high-speed applications depends on various factors, including the design, material, and size of the flange coupling.

1. Design: Flange couplings are available in different designs, such as rigid flange couplings and flexible flange couplings. Rigid flange couplings are more suitable for applications that require precise shaft alignment and minimal misalignment. On the other hand, flexible flange couplings can accommodate slight misalignments and are suitable for applications where shock or vibration may occur. The design of the coupling is crucial in determining its torque and speed capabilities.

2. Material: Flange couplings are manufactured from various materials, including steel, stainless steel, aluminum, and other alloys. The material selection is essential in determining the coupling’s strength, durability, and resistance to wear and fatigue. High-quality materials are used in flange couplings for high torque and high-speed applications to ensure their reliability and performance.

3. Size and Dimensions: The size and dimensions of the flange coupling play a significant role in determining its torque and speed ratings. Larger flange couplings with increased diameter and thickness can handle higher torque and speed compared to smaller couplings. It is essential to choose the appropriate size of the coupling based on the application’s torque and speed requirements.

4. Surface Finish: The surface finish of the flange coupling is critical, especially in high-speed applications. A smooth surface finish reduces friction and wear between the mating surfaces of the flanges, bolts, and nuts, thereby improving the overall efficiency of the coupling.

5. Lubrication: Proper lubrication is essential for flange couplings in high-speed and high-torque applications. Lubricants help reduce friction and wear, dissipate heat, and prevent premature failure of the coupling components.

6. Manufacturer’s Recommendations: It is crucial to follow the manufacturer’s recommendations and guidelines regarding the maximum torque and speed ratings of the flange coupling. Exceeding the recommended limits can lead to coupling failure and potential damage to the connected equipment.

In conclusion, flange couplings can be effectively used in high torque and high-speed applications when selected and maintained properly. Choosing the right design, material, size, and adhering to the manufacturer’s guidelines ensures that the flange coupling can handle the required torque and rotational speed efficiently and reliably.

China Best Sales CNC Turning Stainless Steel Flange Sleeve Bushings Full Coupling  flange couplingChina Best Sales CNC Turning Stainless Steel Flange Sleeve Bushings Full Coupling  flange coupling
editor by CX 2023-10-05

flexible flange coupling

As one of leading flexible flange coupling manufacturers, suppliers and exporters of products, We offer flexible flange coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible flange coupling

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